Metal Fabrication

TSG Resolute is a full service metal fabrication facility, specializing in small- to medium-volume metal fabrication opportunities. When applying a tape or a foam to a metal part, TSG Resolute handles all processes internally, allowing us to pass along cost savings to the customer. Our expertise with CNC press brakes, CNC turret presses, CNC machining centers, mechanical power presses with power feed lines, CNC shears, manual and robotic welding, powder coating, abrasive water jet coating, and assembly showcase our broad range of offerings. Additionally, our commitment to quality in packaging, overall quality control, process improvement, machine design, factory automation, and lean six sigma ensures a complete manufacturing solution for metal and plastic parts. With a variety of top-of-the-line equipment, including a batch powder coating system capable, of handling single components ranging from the size of a quarter to 8 feet by 8 feet by twenty feet, allows us to serve our clients on nearly any project.

Methods

Plasma cutting

Plasma cutting is a process used to cut through electrically conductive materials by means of an accelerated jet of hot plasma. Typical materials cut with a plasma torch include steel, stainless steel, aluminum, brass and copper, although other conductive metals may be cut as well.

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Plasma Cut Part

Powder Coating

TSG Resolute uses a batch powder coating system for easy change over for a variety of colors. Powder Coating is a process of coating metal with a plastic finish applied in powder form and baked to a fluid state to bond it to the metal surface. Powder coating has many advantages over traditional liquid coating: It’s better for the environment, applies thicker without running, and is easy to style with. Our batch powder coating system is capable of handling single components as small as a quarter and up to 8′ tall, 8′ in width, and 20′ in length.

Metal Stamping & Assembly

Metal stamping is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. TSG Resolute’s stamping capabilities include a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press, blanking, embossing, bending, flanging, and coining.

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Metal Stamped Part

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Assembly of Metal Stamped Parts with Adhesive

Steel Stamping

Steel stamping involves placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press, blanking, embossing, bending, flanging, and coining.

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Steel Stamped Part from Sheet

Welding

Welding is the process by which two pieces of metal can be joined together, not merely though brazing and soldering, but, through the use of extreme heat and sometimes the addition of other metals or gases, causing the metallic structures of the two pieces to join together and become one.

Expertise

CNC press brakes
CNC turret presses
CNC machining centers
Mechanical power
CNC shears
Manual and robotic welding
Powder coating
Abrasive water jet coating
Assembly
Packaging
Quality control
Process improvements
Machine design
Factory automation
Lean six sigma

Machines & Resources

CAD design centers
CNC plasma cutting
CNC shears
CNC turret presses
CNC press brakes
CNC machining center
CNC lathe
Manual mills
Manual lathe
Welding